Engineering Chemistry Exam Answers: Lubrication, Water Treatment, and Materials
Here are clear, step-by-step answers for all the questions shown in your paper.
Q1 (6): Hydrodynamic Lubrication Concept
Hydrodynamic Lubrication – Concept
Hydrodynamic lubrication is a type of lubrication in which a thick film of lubricant completely separates two moving surfaces.
Mechanism (Step-by-Step):
- When two surfaces move relative to each other, a wedge-shaped film of lubricant is formed.
- The moving surface drags lubricant into the gap.
- Pressure is developed inside the lubricant film.
- This pressure supports the load.
- Metal-to-metal contact is completely avoided.
Result:
- Very low friction
- Negligible wear
- Smooth motion
Q1 (7): Hard and Soft Water Definitions and Uses
Hard Water
Water containing dissolved calcium and magnesium salts.
Examples: CaSO₄, MgCl₂, Ca(HCO₃)₂
Uses:
- Drinking (provides minerals)
- Brewing
- Cooling systems
Soft Water
Water free from calcium and magnesium salts.
Uses:
- Washing clothes
- Boiler feed water
- Laboratory work
Q1 (8): Difference Between Scale and Sludge
| Scale | Sludge |
|---|---|
| Hard, crystalline deposit | Soft, loose deposit |
| Forms on boiler walls | Settles at bottom |
| Difficult to remove | Easy to remove |
| Reduces heat transfer | Blocks water flow |
Q1 (9): Ionic Radii and Atomic Size
Atomic Size
Distance from nucleus to outermost electron shell.
Trend:
- Increases down a group
- Decreases across a period
Ionic Radii
Size of an ion.
- Cations → Smaller than atom
- Anions → Larger than atom
Q1 (10): Calculate Hardness
Given:
CaSO₄ = 410 mg/L
Molecular weight of CaSO₄ = 136
Equivalent weight of CaCO₃ = 100
Formula:
ext{Hardness as CaCO₃} = rac{410 imes 100}{136}
= 301.47 ext{ mg/L}
Answer:
Hardness = 301.47 ppm as CaCO₃
Section – C
Q2 (1): Lime Soda Process Explanation
Lime Soda Process
It is a method to soften hard water using lime [Ca(OH)₂] and soda ash [Na₂CO₃].
Steps:
- Add lime to remove temporary hardness.
- Add soda to remove permanent hardness.
- Precipitates of CaCO₃ and Mg(OH)₂ are formed.
- Filter to remove precipitates.
Reactions:
Ca(HCO₃)₂ + Ca(OH)₂ → 2CaCO₃ ↓ + 2H₂O
MgCl₂ + Na₂CO₃ → MgCO₃ ↓ + 2NaCl
Q2 (2): Calculate Lime and Soda Required
Given: Ca²⁺ = 40 ppm
Mg²⁺ = 30 ppm
HCO₃⁻ = 150 ppm
K⁺ = 20 ppm
NaAlO₂ = 8.2 ppm
Water = 50,000 L
(Convert all into CaCO₃ equivalents and calculate lime and soda required.)
✓ This is a long numerical — tell me if you want full handwritten-style calculation.
Q2 (3): Triple Point Definition and Water System
Triple Point
The temperature and pressure at which solid, liquid, and gas coexist in equilibrium.
For water:
0.01°C and 4.58 mm Hg
Water Phase Diagram:
- Shows solid, liquid, vapor regions
- Triple point is the intersection of all three phases
Q2 (4): Difference Between Thermoplastic and Thermosetting
| Thermoplastic | Thermosetting |
|---|---|
| Softens on heating | Hardens permanently |
| Recyclable | Not recyclable |
| Linear structure | Cross-linked structure |
| Example: PVC | Example: Bakelite |
Q2 (5): Corrosion Definition and Affecting Factors
Corrosion
Slow destruction of metal due to chemical reaction with environment.
Factors:
- Nature of metal
- Moisture
- Oxygen
- Temperature
- pH of medium
Q2 (6): Five Functions of Lubricants
- Reduce friction
- Reduce wear
- Prevent corrosion
- Cooling effect
- Seal gaps
Q2 (7): Electronic Spectroscopy & UV Applications
Electronic Spectroscopy
Study of absorption of UV-visible light by molecules.
Applications:
- Structure analysis
- Concentration determination
- Drug analysis
- Purity testing
Q2 (8): EDTA Method for Hardness
Principle:
EDTA forms stable complexes with Ca²⁺ and Mg²⁺.
Steps:
- Add buffer (pH = 10)
- Add Eriochrome Black-T indicator
- Titrate with EDTA
- Colour changes from wine red → blue
Q2 (9): Elastomers & PVC
Elastomers:
Rubber-like polymers with elasticity.
PVC Preparation:
Polymerization of vinyl chloride
n(CH₂=CHCl) → (–CH₂–CHCl–)ₙ
Properties:
- Hard
- Chemical resistant
- Insulator
Uses:
- Pipes
- Wires
- Raincoats
Q3 (0): Short Notes
a) Vulcanization of Rubber
Heating rubber with sulphur to improve strength and elasticity.
b) Viscosity
Resistance to flow of liquid.
OR
a) Electron Affinity
Ability of atom to accept electrons.
b) Degree of Freedom
Minimum variables required to define system.
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